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MR. ANKUR AGARWAL
(Managing Director)
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About Us
B K Industries is a leading iron and steel foundry specializing in the production of high-quality castings for various industries. With years of experience and a commitment to excellence, we deliver precision-engineered components that meet the stringent requirements of our clients.
The range of products offered by us is of premium quality that boasts of client’s confidence. We consider passing every finished product through stringent product inspection processes, to ensure that deliveries made at our client’s end, are flawless.
Our History
Step into the world of precision engineering and unparalleled craftsmanship with B K Industries, a trailblazer in the realm of iron and steel foundries. Since our inception in 2017, we have been the vanguard of excellence, specializing in the production of high-quality castings that set industry standards ablaze. At B K Industries, our commitment to perfection knows no bounds as we meticulously craft precision-engineered components tailored to meet the exacting demands of our esteemed clientele.
With a legacy steeped in years of experience and an unwavering dedication to excellence, B K Industries stands as a beacon of innovation and reliability. Our extensive repertoire, which includes Mild Steel Casting, Cast Iron Casting, and beyond, exemplifies our unwavering pursuit of superior quality. Each product that bears the B K Industries insignia undergoes rigorous scrutiny through stringent inspection processes, ensuring that only flawlessness graces the hands of our discerning clients.
As the forefront Manufacturer and Wholesaler, B K Industries prides itself on delivering products that not only meet but exceed the expectations of our patrons, earning their unwavering confidence and trust. Join us in our journey as we redefine industry benchmarks and set new standards of excellence, one precision-crafted component at a time.
Casting Procedure We Follow
At B K Industries, we pride ourselves on our commitment to excellence in casting production. With our dedication to innovation and precision, we utilize cutting-edge foundry equipment and techniques to craft a diverse array of iron and steel castings, tailored to meet the unique needs of our clients.
we specialize in producing castings from a wide range of materials, including grey iron and carbon steel. Grey iron, renowned for its machinability and damping capacity, and carbon steel, prized for its strength and wear resistance, are just two examples of the high-quality materials we work with.
State-of-the-Art Foundry Equipment
Our foundry is equipped with state-of-the-art machinery and tools, meticulously selected to ensure optimal performance and reliability. From advanced furnaces to precision molds and handling systems, every aspect of our production process is designed to deliver unparalleled quality and consistency.
Here's what we do
At B K Industries, we employ a variety of casting processes to meet the diverse needs of our clients. Each process offers unique advantages, allowing us to deliver high-quality castings tailored to specific requirements. Explore our casting processes below
01.
Green Sand Process
The green sand process, also known as sand casting, is one of the oldest and most versatile casting methods in the industry. In this process, a mixture of sand, water, and additives is packed around a pattern to create a mold. Molten metal is then poured into the mold cavity, where it solidifies to form the desired casting. Green sand casting is renowned for its cost-effectiveness, simplicity, and ability to produce complex shapes with excellent surface finish.
02.
Molasses Sand Process
This process is the oldest process of moulding of the cast irons. Using this process the finishing and the size accuracy meets all the benchmarks.
03.
Shell Moulding
Shell moulding, also known as shell casting, is a precision casting process that utilizes resin-coated sand shells to create molds. Unlike traditional sand casting, shell moulding produces thin, uniform mold shells that offer excellent dimensional stability and surface finish. The process involves creating a heated metal pattern, which is coated with a layer of resin-coated sand. The sand shell is then removed from the pattern and assembled to form the mold cavity. Molten metal is poured into the shell mold, resulting in high-quality castings with precise details and minimal defects.
At B K Industries, we employ cutting-edge melting techniques to ensure precision and efficiency in our casting process. With our state-of-the-art equipment and expertise, we deliver high-quality castings tailored to meet the diverse needs of our clients.
Equipment: The company has two induction melting furnaces. One has a capacity of 500 kg (3 nos), and the other has a capacity of 750 kg (1 nos).
Crucible Capacity: The crucible, which holds the molten metal during the melting process, has a capacity of 500 kg for the smaller furnace and 750 kg for the larger furnace.
Annual Production: The company produces approximately 3600 tons of castings per annum.
LABORATORY PROCEDURE
At B K Industries, our commitment to quality extends to every stage of the casting process, including meticulous testing and analysis in our advanced laboratory facility. Our laboratory services are designed to guarantee the highest standards of quality control and product performance, ensuring that every casting meets the exact specifications and requirements of our clients.
Green Sand Testing: In our green sand testing process, we employ a range of essential tests to assess the quality and integrity of our molds. This includes:
- Moisture Test: Determining the moisture content of the green sand to ensure optimal mold quality.
- Permeability Test: Evaluating the ability of the green sand mold to allow gases to escape during casting.
- Green Compression Strength Test: Assessing the strength of the green sand mold to withstand the pressure exerted during the casting process.
Chemical Analysis of Casting Material: We utilize state-of-the-art spectrometers for precise chemical analysis of our molten metal. Our process involves:
- Sampling the liquid metal bath for analysis.
- Testing the sample on our spectrometer to determine its elemental composition.
- Adjusting the composition as necessary to achieve the desired final alloy.
- Sampling the final molten metal for a final round of analysis before pouring it into the mold.
Physical Testing of Casting Material: Our physical testing procedures ensure that our castings meet the highest standards of performance and durability. We conduct:
- Tensile Testing: Assessing the material’s tensile strength to ensure it meets the required specifications.
- Hardness Testing: Evaluating the hardness of the casting material to verify its suitability for specific applications.
Fettling Process
At B K Industries, we understand the importance of meticulous finishing to ensure that every casting meets the highest standards of quality and precision. Our fettling process encompasses a range of techniques aimed at refining the casting’s shape, surface finish, and overall quality.
Shot Blast: Shot blasting is a vital step in our fettling process, where we employ high-speed projectiles to remove impurities, scale, and contaminants from the surface of the casting. This not only enhances the cleanliness of the casting but also improves its surface finish, preparing it for further processing.
Grinding: Equipped with advanced grinding facilities, we meticulously grind and finish each casting to achieve the exact shape and dimensions required. Our skilled operators ensure precise material removal, resulting in castings that meet the most stringent specifications and tolerances.
Inspection: Inspection is a crucial stage in our fettling process, serving as a cornerstone of our quality assurance measures. We conduct multiple inspections to verify the quality and integrity of each casting:
- Inspection at Foundry: Immediately after cooling, the casting undergoes a thorough inspection to identify any visible defects or irregularities.
- Inspection after Shot Blast: Following shot blasting or cleaning, another inspection is carried out to ensure that the casting’s surface is free from contaminants and defects.
- Final Inspection: After grinding and finishing, a comprehensive final inspection is conducted to validate the casting’s dimensions, surface finish, and overall quality. Only castings that meet our stringent quality standards are approved for dispatch to our clients.
Here's what we can do
Offering you a complete choice of products cast with love
01.
Melting technique of metal
In this process melting of metal done by high frequency induction furnace.
02.
Mold preparation and gating design
Create molds with proper gating systems for casting.
03.
Pouring of molten metal into molds
Heat and pour molten metal into prepared molds.
04.
Cleaning, finishing, and quality inspection of final products
Clean, finish, and inspect castings for quality assurance before delivery.
Our finished works
Mild Steel Casting And Cast Iron Casting
Why do people trust our company?
We will be happy to take on the implementation of a project of any complexity. We guarantee the quality of our work and have many years of experience in the field of Mild Steel Casting And Cast Iron Casting.
Customer Reviews
What our clients think about us
Trustindex verifies that the original source of the review is Google.
S.P STEEL Corporation jhansi2024-03-10Trustindex verifies that the original source of the review is Google.
RAVI Babu sea farer2021-06-20Trustindex verifies that the original source of the review is Google.
Gaurav Chaudhary2021-06-19Trustindex verifies that the original source of the review is Google.
gagan goyal2021-06-10Very good product